Robotic Sortation

Maximize Throughput with Space-Saving, Scalable Sortation Systems

Replace Costly Sorters with Space-Efficient Robotic Sortation

Our robotic sortation systems process 30,000 units per hour with up to 152 destinations, supporting 24/7 operations for maximum efficiency in retail and eCommerce environments.

Robotic Shuttle Product Sortation (RSPS)

Automates picking, sorting, and shipping for break pack and eCommerce orders, improving order accuracy and scaling easily into existing operations. One RSPS operator matches the output of four manual sorters.

Robotic Product Sortation (RPS)

Fully automated store replenishment with autonomous picking and sorting. Leveraging computer vision, advanced sensors, and SpectrumGripper™ technology, this solution supports 24/7 operations without requiring additional shifts.

Top Global Retailers See Real-World Value

One Touch Fulfillment

With 99.99% picking accuracy, confidently pick, pack, and ship orders to customers without manual verification — significantly improving operational efficiency.

Boosts Efficiency

Automate 152 destinations with seamless handling of exceptions and increased box fullness to optimize overall efficiency.

Scalability and Flexibility

Modular design allows the system to expand and adapt as your needs evolve, offering exceptional flexibility.

Technological Superiority

Capable of processing a wide variety of item sizes and types, eliminating manual exception handling with no single point of failure.

Customer Success Stories

FORTUNE 5 RETAILER

Customer Challenges: A leading retailer needed a solution to handle 3.5 million breakpack items monthly, requiring 10,000 labor hours. The challenge was intensified by labor shortages and the pandemic-driven surge in online demand.

Customer Solution: Berkshire Grey’s Robotic Sortation Systems automated store replenishment, allowing the retailer to increase volumes by 30% while reducing labor by 70%. The system operated 24/7, eliminating the need for an additional shift, and saved the retailer approximately $1 million annually in labor costs.

CUSTOMER VALUE

30%

Volume Increase

70%

Labor Cost Savings

FORTUNE 100 RETAILER

Customer Challenges: A leading discount retailer sought to replace their outdated unit sorter infrastructure with a modern, scalable solution capable of managing increasing volumes efficiently.

Customer Solution: Berkshire Grey’s Robotic Store Replenishment was deployed to transform their legacy system. It efficiently sorted all less-than-case quantity SKUs, including items previously incompatible with their old unit sorter, enabling higher throughput and operational efficiency.

CUSTOMER VALUE

50%

Capacity Increase

~3yr

Payback Projection

INFOGRAPHIC

Robotic automation can increase retail order fulfillment throughput and ease labor challenges

BLOG

How BG robotic sortation speeds store replenishment and allocation processes while easing labor challenges

CASE STUDY

A Fortune 5 retailer increased store replenishment volumes by 30% without adding labor