Robotic Sortation
Faster Store Replenishment and Omnichannel Fulfillment with Smart, Scalable Robotics
Legacy sorters cap your throughput and flexibility — BG Sortation doesn't
Our modular robotic sortation systems accelerate store replenishment and omnichannel fulfillment while reducing labor and reclaiming space, without disrupting existing operations.
The system integrates into current layouts and workflows, with configurable logic and modular hardware that expands throughput over time.
Proven in live production, it delivers measurable results with less labor, less space, and less complexity.
What's New
Middle Induct Boosts Throughput
Increases transfers per hour per cell — fewer pauses, faster flow.
New Beam Options Fit More Layouts
Shorter and longer beams = more destinations, better brownfield fit.
Updated UI Improves Ops Visibility
Real-time system view speeds decisions across shifts and teams.
Smarter Staffing, Built In
Match labor to demand with system-guided operator orchestration.
Robotic Product Sortation
Manual Picking
Robotic Picking
Modular robotic systems for store, wholesale, and eCommerce fulfillment.
Achieve 2,000+ units/hour and up to 284 destinations per module — with flexible, incremental scaling to meet demand. Supports both operator-led and robotic induction, with seamless orchestration of manual and robotic cells in one solution.
Designed for brownfield sites, with intuitive controls that improve visibility, productivity, and labor efficiency.
Top Global Retailers See Real-World Value
Fast Throughput, Lean Staffing
Achieve 2,000+ units/hour per module. Match labor to demand with flexible, guided staffing.
Compact Footprint, Flexible Deployment
Deploy in brownfield sites. Support 284 destinations per module with modular, scalable beams.
Minimal Disruption, Maximum Control
Maintain existing workflows. No WMS rebuilds or major process changes required.
Proven Reliability, Measurable Results
99.5% accuracy and 99%+ uptime. Built-in visibility and distributed reliability by design.
Customer Success Stories
FORTUNE 5 RETAILER
Customer Challenges: A leading retailer needed a solution to handle 3.5 million breakpack items monthly, requiring 10,000 labor hours. The challenge was intensified by labor shortages and the pandemic-driven surge in online demand.
Customer Solution: Berkshire Grey’s Robotic Sortation Systems automated store replenishment, allowing the retailer to increase volumes by 30% while reducing labor by 70%. The system operated 24/7, eliminating the need for an additional shift, and saved the retailer approximately $1 million annually in labor costs.
CUSTOMER VALUE
30%
Volume Increase
70%
Labor Cost Savings
FORTUNE 100 RETAILER
Customer Challenges: A leading discount retailer sought to replace their outdated unit sorter infrastructure with a modern, scalable solution capable of managing increasing volumes efficiently.
Customer Solution: Berkshire Grey’s Robotic Store Replenishment was deployed to transform their legacy system. It efficiently sorted all less-than-case quantity SKUs, including items previously incompatible with their old unit sorter, enabling higher throughput and operational efficiency.
CUSTOMER VALUE
50%
Capacity Increase
~3yr
Payback Projection
Learn More About Our Robotic Sortation Solutions
eBook
Dive in to our eBook to learn how robotic sortation can transform your warehouse operations and reduce labor costs.
Infographic
How BG robotic sortation speeds store replenishment and allocation processes while easing labor challenges
Case Study
A Fortune 5 retailer increased store replenishment volumes by 30% without adding labor
